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Case Study: Scale System Helps Commonwealth Brands Reduce Waste

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Case Study: Scale System Helps Commonwealth Brands Reduce Waste 1

J.A. King is Now Cross Precision Measurement!

Same team, same expertise. This case study was performed by our precision measurement team before becoming Cross Precision Measurement. Learn more about our history.

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Commonwealth Brands is part of the Imperial Tobacco Group and a long-time J.A. King customer.  The company produces the Malibu, USA Gold and Sonoma cigarette brands, among others, as well as loose cigarette tobacco and cigarette tubes in their Reidsville, NC facility.

Commonwealth recently launched their Organisational Excellence Programme, or OEP, a continuous improvement initiative based on LEAN principles.  Said John McPherson, Commonwealth’s Secondary Production Manager, “OEP is all about driving performance through increasing Overall Equipment Effectiveness (OEE) and minimizing waste.”

McPherson said, “We saw we had a waste problem, but we couldn’t pinpoint where it was coming from.  We needed the transparency of understanding where our waste was being generated with a view to reducing it.”

J.A. King and Commonwealth Brands have a historic relationship going back several decades, with J.A. King providing calibration for their scales and precision measurement equipment.  Because of this working relationship, Commonwealth called J.A. King first when starting to specify a system to identify and track waste.

“Our current equipment couldn’t provide the measurements we needed, so J.A. King designed and manufactured a custom system to our specification. Within the specification, we also required the ability to have future modification, to have full admin rights to expand or modify the scope of the process if we needed to in the future,” said McPherson.

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J.A. King Case Study: Commonwealth Brands

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.