Pin Gauge Classifier
Cross Pin Gauge Classifier Solution
Have you ever grabbed the wrong pin? Would you even know if you had? Working with the wrong pin could have real repercussions in a manufacturing process. Some of these include failing good product, passing bad product, and even potentially leading to costly product recalls.
At Cross Company Automation, we know how much of a setback any of the above repercussions can be to an OEM or other industrial manufacturing operation. That’s why we work with our customers to develop custom solutions that can prevent these problems from happening in the first place.
Cross Engineering has developed a pin gauge classifier which utilizes a top of the line laser scan micrometer coupled with a custom designed software application. This setup allows accurate, quick, and easy checks of pin gauges, no matter what your process setup looks like. Check out some of the benefits of the pin gauge classifier our team has developed.
How Cross Can Help Your Operation
Implementing a Cross Company pin gauge classifier can provide your operation with greater utility and control over your production process. Our pin gauge classifier database is user defined and updated in real-time, meaning as pins are added or removed from the inventory, the database is updated across the facility. This reduces the risk of a process deviation or a costly product recall. The equipment also has the ability to restrict end user access so that line personnel can not adjust settings. At Cross, quality systems integrity is always our goal.
This solution also benefits operations in the form of library integrity. The system is able to report the total number of pins in the pin gauge library. With this internal check, end users can see that the correct library is in use. Excel files can also be password protected and locked for editing. The library can be accessed via SQL server for access in a multiple station setup. Our software engineer can even integrate the Pin Gauge Classifier with your specific system.
Greater utility
More control over processes
Facility-wide database updates
Restrict access to sensitive data
Pin gauge library integration
Password protection
Benefits of Cross Pin Gauge Classifier
The utilization of Cross Company custom pin gauge classification solutions offers several benefits for both manufacturers and end-users
Enhanced Accuracy
Pin gauge classification ensures accurate measurement and classification of pin gauges, eliminating manual errors and inconsistencies in quality inspection processes. This reduces the risk of defective products, potential recalls, or costly reworks.
Increased Efficiency
Automating the pin gauge classification process is able to significantly improve the efficiency of quality inspection. Through industrial automation solutions, pin gauges can be measured at a much faster rate, increasing overall operational productivity.
Data Analysis and Reporting
Automation for pin gauge classification is also able to incorporate data analysis and reporting functionality. Through collecting and analyzing data, manufacturers can gain insight on trends, areas for improvement, and maintain quality documentation.
Features of a Custom Pin Gauge Classifier
Our pin gauge classifier system is able to provide lasting value to our customers. Some of the features of our pin gauge classification solution are
Fully Customizable – The pin gauge classifier is fully customizable. Our software engineer will work with you to integrate it into your existing system and customize the screen settings for optimal reporting.
Validation Services – Cross offers an IQ/OQ/PQ Package for your quality system documentation.
Calibration Services – Cross can deliver your pin gauge classifier with a calibration certificate and we can calibrate it for you at regular calibration intervals.
Engineering and Application Specifications – The pin gauge classifier can be used with the following pin sets: Class ZZ & Class Z. Customers have the option to provide their own computer for this system.
To learn more, take a look at our Pin Gauge Classifier literature sheet and request a consultation or quote about needs by filling out our contact form today!
Is Automation Right for Your Process?
Answer a few simple questions and find out! We’ll send a copy of your inputs to help build the case for automation, and determine ROI for automating parts of your operation.
Why Cross Pin Gauge Classifier?
At Cross, we design automation solutions for OEMs, commercial operations, manufacturers, and many other operations in the industrial world. And we provide those solutions utilizing cutting-edge automation technologies, industry-specific expertise, and a customer-focused approach that sets us apart. Our solutions are designed to address the unique challenges of your industry and provide you with the tools you need to set yourself up for success and apart from your competitors.
With customized industrial automation solutions, manufacturers are able to achieve new levels or productivity, create scalable processes, and future-proof their operations. At Cross Company, we work directly with you to allow your operation to streamline production, reduce cost, improve quality, and enhance safety.
Through a combination of industry-specific experience and world-class customer service, we can help your operation stay ahead of the curve and beat out your competition. In short, we help you create a more scalable, sustainable, and efficient production environment. Contact one of our experts today to get started and to learn more about the value Cross Company Automation can provide.
Technical Resources
Related Automation Solutions
At Cross, we offer much more than just pin gauge classification solutions. We can also provide the solutions our OEM and other manufacturing partners need to succeed.
Check out our other automation solutions and see for yourself.
