Our batch controller provides dual-scale control in this automated readymix batching system. Two high-quality Rice Lake weight indicators—one for each hopper—gather weight data used to control the release of four separate aggregates and three cements. The system also controls water addition and six admixtures by monitoring a pulse from a flow meter. Configurable formula setup and user-definable inputs and outputs allow full control of the batching routine.

 

Applications

 

• Fixed Site Ready-mix plants

• Portable Ready-mix plants

 

Standard Features

 

• Controls for 3 types of cement, 4 aggregates, 6 admixtures, 1 metered water control

• Two-speed concrete batching

• Real-time display of batch status

• NEMA 4 mild steel enclosure

• User-friendly backlit touchscreen interface with 32-key tactile membrane keypad

• OPTO 22 G4 I/O module outputs

• Isolated inputs

• Gross/net weighing modes

• 100 mix designs

• Autolearn preact algorithms

• Advanced self-test screen

• RATTLETRAP ® vibration control

• Configurable ingredient setup

• Reporting includes batch and material usage reports

• Safety interlocks

• System alarm output

• Adjustable control of cement and aggregate inching gates

• Moisture compensation for aggregates

• Controls for cement and aggregate vibrators

• Automatic discharge rate control

 

System Advantages:

 

 

Increase Productivity: Our system constantly monitors the batching process and

fine-tunes its operation for increased throughput and accuracy. Your operators are left free to perform other tasks.

Traceability: Manual inventories are eliminated! The system constantly monitors itself and prints reports that allow you to maintain quiality, raw material usage, raw material inventory and etc., more accurately.

Improved Product Quality/ Unmatched Consistency: Tolerance checking, learned cut-offs, and many other system features ensure that your customers receive a quality product every time.

Safety: If the system detects an error in your operation it stops the process before a

bad batch or injury occurs, and automatically generates an alarm that tells you where the problem originated.

Flexibility: Modifications and upgrades are made simple by using only state of the art, proven technology.

 

 


 

Information Request Form

If would like additional information, please follow this email link or call 800.327.7727 ext. 1201

 


 
Send mail to charles.martak@jaking.com with questions or comments about this web site.
Last modified: December 11, 2001