The Integrated Solutions Batching Systems utilize the latest in weighing and process control equipment to control and automate your operation. It will overlap tasks, adjusting itself as it learns your process to greatly increase the throughput of your operation providing the utmost consistency from batch to batch.

For over 60 years, we have specialized in the business of designing automation and weighing controls. As a result, our staff of electrical, mechanical, and software engineers have the experience and knowledge to design, test, and deliver a system to meet your needs (concrete plants are unique-rarely are two alike). Our  long history in the industry, quality people, and the latest in computer aided design equipment  and software development tools  ensures that you will receive only the highest quality products.

System Features:

 

  • Control of up to 12 aggregates, eight cements, and 12 admixes. (all are expandable)

  • Formula Storage is expandable from 100

  • Large Graphical Touch-Screen provide as the Operator Interface

  • Password protected formula modification and system parameters; allows only authorized personnel to change or modify these selections

  • Integrated raw material inventory tracking

  • Selectable Units (lbs. Kg)

  • Multiple Mixer Capability

  • Multiple Scale Capability

  • Over/Under tolerances for each weighment

  • Internal batch counters

  • Either single or dual-speed (Fast/Slow) feed with Auto-Jog (if required)

  • Interface to Bin Moisture Probes, Mixer Clutches ,Water Meters/Probes, Bin Level Probes, Color Injection Systems and etc.

  • Control and monitoring of material handling devices such as conveyors, skip hoists, augers and etc.

  • Remote Trouble-Shooting

  • Remote System Updates

  • Pre-wet, Final-wet and Trim (Extra) water monitoring and control

  • Remote "Call Stations"  - hard wired or wireless

  • Auto Learned Cutoff-Preact to maintain accuracy as flow rates and densities change

  • “Across the Line” manual controls (non computer based - hard wired)

  • Ability to weigh into hoppers/belts or dispense raw materials directly into a weighed mixer

  • Automatically adjusts formula amounts for partial batches (% batch)

  • Reports - Each Batch, Batch Summary, Material Usage, Raw Material Inventory

  • Power Fail Safe - "restore power" and we continue the batch

  • Complete documentation including manuals and drawings

  • Complete safety interlocks including audible alarms and automatic shutdown

System Advantages:

 

 

Increase Productivity: Our system constantly monitors the batching process and

fine-tunes its operation for increased throughput and accuracy. Your operators are left free to perform other tasks.

Traceability: Manual inventories are eliminated! The system constantly monitors itself and prints reports that allow you to maintain quality, raw material usage, raw material inventory and etc., more accurately.

Improved Product Quality/ Unmatched Consistency: Tolerance checking, learned cut-offs, and many other system features ensure that your customers receive a quality product every time.

Safety: If the system detects an error in your operation it stops the process before a

bad batch or injury occurs, and automatically generates an alarm that tells you where the problem originated.

Flexibility: Modifications and upgrades are made simple by using only state of the art, proven technology.

 

 

 

Information Request Form

If would like additional information, please follow this email link or call 800.327.7727 ext. 1201

 

 
Send mail to charles.martak@jaking.com with questions or comments about this web site.
Last modified: November 30, 2001